Overband Magnetic Separators

• Coal Industries
• Abrasive Industries
• Chemical Industries
• Paper and Pulp Industries
• Ceramic Industries
• Rubber Industries
• Petroleum Industries
• Animal Feed Industries
• Recycling Industries
• Mineral Processing

• Permanent magnetic suspension separators or overband magnetic separators are made with powerful Strontium Ferrite magnets.
• Heavy, wear-resistant manganese steel bottom plate
• Permanent magnet - no power required
• Most effective for removal of tramp iron from materials carried over conveyors/ vibratory feeders or inclined planes.
• Can be suspended for Longitudinal or Transversal cleaning over the conveyor belt.
• Available in widths from 16" to 90"
• Easy to install, without modifying existing lines
• In-line and cross-belt separators allow automatic discharge of collected tramp iron into suitable receptacles
• Rugged, 100% duty cycle design and construction
• Low maintenance, easy installation and operation
• Operates in hazardous environments
• High efficiency means energy cost savings
• Maintenance free
• Guaranteed performance
• Four point suspension
• Dust and rain protection
• Robust industrial Design
• Manufactured to customer specification

The only aesthetic equipment to be seen in a manufacturing unit is the Overband magnetic separator. It hangs from above and sarcastically draws all ferrous substances hiding in the conveyor belt running below it. Star Trace as a leading manufacturer designs these separators with robust body to with stand the rough conditions in which it works. The strong permanent magnet is well protected from pollution and working environment changes thus facilitating uninterrupted work flow. Industries which take the help of overband magnetic separator for increasing output and to protect their machinery are:

• Plastic
• Cement
• Pulp
• Foundries
• Recycling
• Mineral processing etc.

Features of Overband magnetic separator:

• Permanent magnet so no electricity needed
• 2 pulley construction
• Easily installed in existing assembly
• Available in different widths
• Low maintenance
• Easy operation and installation

On installing the overband magnetic separator either over a conveyor or in combination with a magnetic pulley the output is sure to increase remarkably.

Its our privilege to share our expertise with you in developing your business. Having set up the overband magnet for hundreds of industries we are well versed in their working. They have also undergone minor changes in the overband magnetic separators for better performance. Constant upgradation is a regular feature at Star Trace.

The overband magnet is kept suspended over a conveyor belt or is used in combination with other magnetic separation devices like magnetic pulley to facilitate in the process of separation. Ferrous particles which are likely to damage the other working components are removed using overband magnet. Some industries use the overband magnetic separators to recover ferrous from waste for recycling. Industries which benefit from overband magnets are:

• Foundry
• Chemical industries
• Food
• Domestic waste recycling
• Cement
• Coal mining etc.

Variations in size for overband magnet is also provided to suite the existing conveyers. As installation of overband magnet requires no major changes in existing setup they are the most preferred equipment for ferrous recovery.

The Overband Magnetic Separator abbreviated as OBMS is used in effective separation of ferrous substance from a conveyor or from the discharge end of the conveyor. Even small sized ferrous substances tend to cause great damage to machines as well as the final product. To effectively handle this situation OBMS is installed.

Salient features of OBMS / Overband Magnetic separators:

• Robust body built up to withstand the working environment’s changes.
• Strong strontium Ferrite magnets .
• Magnet is totally enclosed so no damage is caused during separation .
• Easy maintenance.
• Permanent magnet no electricity needed.
• Effortless installation into existing work line without change.
• Works without down time.

The OBMS designed by Star Trace is put to use by umpteen manufacturers globally to save the other machinery from damage as well as to deliver a superior product devoid of all impurities. Experience our quality standards by purchasing OBMS.

Star Trace reckoned as one of the top players in magnetic separation equipment, serves clients globally with unmatched quality and dedication irrespective of constraints. Permanent overband magnets are quite huge structures but can be introduced into the assembly line without making major changes as they are suspended from above and do not occupy space on the floor. With the help of ropes or fasteners they are hung from above in suitable angle to attract ferrous particles that are conveyed in the belt below. For best results minimum distance between the conveyor and suspended magnet should be maintained for optimal performance. Once the effort of separation is over all the contaminants are removed making it suitable to go to the next stage of production.Furthermore it is important to look into all other aspects to derive a pure substance.

Applications of Overband Magnetic separators:

• Coal mining
• Chemical
• Fertilizer
• Food grain
• Waste recycling etc.

We are a trusted name in the industry who have been serving clients for the past 25 years. The cross belt magnet which is suspended from above enthusiastically pulls out all ferrous substances from the conveyor above which it is suspended. The strong permanent magnet is capable of retaining its strength at all times without any difference. As the magnet is protected inside a casing there are no chances of it getting damaged. The overband magnetic separators is built to work without downtime. The cross belt magnet is used in combination with other ferrous extraction equipment either to increase output or to get highly refined output. There is no electricity needed for the magnet as it is not an electro magnet.

Industrial uses of Overband Magnetic separators:

• Paper
• Food
• Plastic
• Cement
• Waste recovery
• Foundry

The products supplied by Star Trace have stood the test of time and are known for their durability and cost effectiveness.

You can expect a superior product from the market leader StarTrace with unmatched quality and performance. Owing to our experience we are able to manufacture flawless equipment lasting more than its expectancy. The sturdy construction of suspended magnetic separator can be easily introduced into the assembly line for the obvious reason that it only has to be suspended from above and does not occupy moving space like other machinery. This being one of the valid point for taking quick decisions on purchase of suspended magnetic separator. When the overband magnetic separators is at work iron contaminants are quickly pulled up by the magnetic field and discharged into a separate compartment while the rest move with the conveyer without activity.

Attractive features of suspended magnetic separator:

• Strong electro magnet
• Enclosed within sturdy casing
• Adjustable suspension for different angles
• Low maintenance
• Works without down time.

Incorporation of suspended magnets is sure to improve the purity and rate of output.

Technical Specification:

• Permanent overband magnetic separators are made with powerful Strontium Ferrite magnets and supplied for deep depth up to 300mm.
• Manufactured to suit conveyor width.

• Technical data specification subject to change.
• Special Overband Magnetic Separators can be made on request, Please send us your technical data and application, required for our engineers to provide.

• Technical data specification subject to change.
• Special Overband Magnetic Separators can be made on request, Please send us your technical data and application, required for our engineers to provide.